Checking and adjusting brakes VAZ 2101

Disassembly and assembly of VAZ 2101 Zhiguli

Repair manuals
Repair manual for VAZ 2101 (Zhiguli) 1970-1985.
Disassembly and assembly

Hydraulic brake master cylinder

1 – plug; 2 – cylinder body; 3 – rear brake drive piston; 4 – washer; 5 – front brake drive piston; 6 – sealing ring; 7 – locking screws; 8 – piston return springs;

9 – spring plate; 10 – pressure spring of the sealing ring; 11 – spacer ring; 12 – inlet; A – compensation hole (gaps between sealing ring 6, spacer ring 11 and piston 5)

Brake master cylinder parts

1 – cylinder body; 2 – lock washer; 3 – fitting; 4 – sealing gasket; 5 – sealing washer; 6 – piston lock screw; 7 – piston return springs; 8 – cup;

9 – pressure spring of the sealing ring; 10 – sealing ring; 11 – spacer ring; 12 – rear brake drive piston; 13 – washer; 14 – front brake drive piston

EXECUTION ORDER

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1. Technical data

1.0 Technical data 1.1 Main overall dimensions of the VAZ-2101 car 1.2 Main overall dimensions of the VAZ-21011 car 1.3 Main overall dimensions of the VAZ-2102 car 1.4 Technical characteristics of the cars 1.5 Controls and monitoring devices 1.6 Ignition switch 1.7 Interior ventilation and heating controls

2. Operation and Maintenance

2.0 Operation and maintenance 2.1. Vehicle operation 2.2. Vehicle maintenance

3. Engine

3.0 Engine 3.1 Features of the device 3.2 Possible engine malfunctions, their causes and methods of elimination 3.3 Removing and installing the engine 3.4 Disassembling the engine 3.5 Assembling the engine 3.6 Bench tests of the engine 3.7 Checking the engine on a car 3.8. Cylinder block 3.9. Pistons and connecting rods 3.10. Crankshaft and flywheel 3.11. Cylinder head and valve mechanism 3.12. Camshaft and its drive 3.13. Cooling system 3.14. Lubrication system

4. Fuel system

4.0 Fuel system 4.1. Power system 4.2. Carburetor

5. Ignition system

5.0 Ignition system 5.1 Setting the ignition timing 5.2 Gap between the breaker contacts in the ignition distributor 5.3. Checking ignition devices on a stand 5.4 Possible ignition malfunctions, their causes and methods of elimination

6. Starting and charging system

6.0 Starting and charging system 6.1. Battery 6.2. Generator 6.3. Starter

7. Transmission

7.0 Transmission 7.1. Clutch 7.2. Gearbox 7.3. Cardan transmission 7.4. Rear axle

8. Chassis

8.0 Chassis 8.1. Front suspension 8.2. Rear suspension 8.3. Shock absorbers 8.4 Possible malfunctions of the chassis, their causes and methods of elimination

9. Steering

9.0 Steering 9.1 Features of the device 9.2. Inspection, check and adjustment of steering 9.3. Steering mechanism 9.4. Steering rods and ball joints 9.5. Pendulum arm bracket 9.6 Possible steering malfunctions

10. Brake system

10.0 Brake system 10.1. Features of the device 10.2. Checking and adjusting brakes 10.3. Clutch and brake pedal bracket 10.4. Main cylinder 10.5. Front brakes 10.6. Rear brakes 10.7. Rear brake pressure regulator 10.8. Parking brake 10.9 Possible brake malfunctions, their causes and methods of elimination

11. Electrical equipment

11.0 Electrical equipment 11.1. Electrical circuit diagrams 11.2. Lighting and light signaling 11.3. Sound signals 11.4. Windshield wiper 11.5. Heater electric motor 11.6. Control devices

12. Body

12.0 Body 12.1 Features of the device 12.2. Repair of the body frame 12.3. Paint and varnish coatings 12.4. Anti-corrosion protection of the body 12.5. Doors 12.6. Hood, trunk lid, bumpers 12.7. Body glazing and windshield washer 12.8 Instrument panel 12.8. Removal and installation 12.9. Seats 12.10. Heater

13. Features of repair

13.0 Features of repair 13.1. Car VAZ-21011 13.2 Cars VAZ-21013 13.3. Car VAZ-2102 13.4 Cars VAZ-21021 and VAZ-21023

14. Applications

14.0 Appendices 14.1 Tightening torques for threaded connections 14.2 Tools for repair and maintenance of vehicles 14.3 Used fuels, lubricants and operating fluids 14.4 Basic data for adjustments and control